TOC in Production Online Course extract: The 5 Focusing Steps. A Marris Consulting online service.
This course, that we launched one year ago, has been a great success. We continue to add to it continuously by enriching the appendices with more and more recent examples drawn from our unique experience of implementing the Theory Of Constraints in over 350 organisations throughout the world.
We have worked in: cars, bicycles, rockets, planes, trains, buses, medical devices, software development, missiles, chemicals, insurance, oil & gas, batteries, airlines, food & beverages, Swiss watches, auto OEMs, cardboard, aluminum, pharmaceuticals, steel, recycling, dog food, armament, tax services, public transport, e-commerce, industrial equipment, aeronautical MRO, nuclear industry, vacuum pumps, ERP editors and implementors, glass production, ball bearings, air conditioning, global logistics, semiconductors, bank note production, railway MRO, satellites, fast food, mining, armed forces, luxury goods, farming equipment, lampposts, luxury hotels …
Working out how to apply Theory of Constraints in real-world situations can be hard, but there are two simple ways to kickstart it. A chain is only as strong as its weakest link. That’s the idea behind the Theory of Constraints. Just a few weak links will limit any system, but you can improve the whole system’s performance by focusing on improving those links.
Whether your system is a software delivery process, a large production line or your household chores, the only way to improve the whole system is to work at the bottlenecks.
In this interview, Philip Marris, our CEO and renowned expert in industrial management, shares his Theory of Constraints (TOC) journey in a conversation with Bill Dettmer, one of TOC's leading thinkers. Philip Marris recounts his professional evolution, from his initial exposure to TOC principles back in 1986 to their successful application in real-world scenarios, especially in manufacturing and operations.
Half a million views of Marris Consulting’s videos. Thank you to all our followers. 10 years of hard work. Thank you to all the team. Videos mostly about Theory Of Constraints and Lean. Client testimonials, tutorials, presentations, expert interviews, etc.
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Marris Consulting, an industry consulting and training company focused on significantly and sustainably improving the performance of manufacturing and process industries. We have over 25 years of experience combining the Theory of Constraints (ToC) with Lean to go faster and further: 1 + 1 = 3. As project management and performance improvement consultants, We help our clients worldwide reach and maintain ambitious levels of performance by combining actions on processes, organization, methodologies, tools … and people from the shop floor to the board room. We promote an integrated approach that combines the Theory of Constraints (ToC) to identify where to act and Lean and Six Sigma to improve performance. We also use Critical Chain Project Management (CCPM) approach to boost project performance. We sometimes combine this with Lean Engineering. Our Supply Chain projects usually involve Demand Driven MRP (DDMRP). …
Marris Consulting celebrated its 15th anniversary in 2020. On this occasion, Philip Marris, CEO and founder, shared 15 examples of assignments - among the more than 280 in his career - that combined the Theory Of Constraints, Lean, and common sense.
Content: 00:00 Introduction 00:48 Manufacturer of aeronautical equipment. 06:01 Manufacturer of gearboxes for Oil & Gas. 10:40 Bearing manufacturer. 12:40 Fast food world leader. 16:32 Aircraft maintenance MRO. 18:45 Pharmaceutical production. 21:28 Manufacturer of aeronautical equipment. 23:44 Luxury goods. 26:17 Manufacturer of rocket tanks. 28:44 Change of shop floor layout. 31:18 TGV high speed train maintenance MRO. 33:24 Manufacturer of satellites. 34:56 Manufacturer of medical diagnostic devices. 36:15 Automotive supplier. 39:48 Gold Mine.
I started working with Eliyahu Goldratt when I was 26. The bestseller-to-be The Goal had just been published. This was in 1985, I had just joined a start-up called Creative Output and Eli was one of the 4 founders. The company sold “OPT”, a scheduling software that managed the flow of production in factories in a revolutionary way…the Theory Of Constraints Way.
34 years later I have implemented the Theory Of Constraints (TOC) ideas over 280 times in organizations in over 25 countries and in a variety of industries. Some of my better-known clients are: McDonald’s, Louis Vuitton, Embraer, Siemens, GSK, Air France, Safran and Ariane rockets
Throughout this journey Eliyahu Goldratt had an enormous impact on me. Here are some of my key learnings. ...
An exclusive interview with Jeff Cox, the co-author of best-selling business novel: "The Goal" with dr Eliyahu Goldratt. This famous book is about "The Theory of Constraints". Watch this video to find out how this wonderful book came to life.
In this interview, Philip Marris, CEO of Marris Consulting and renowned expert in industrial management, shares his Theory of Constraints (TOC) journey in a conversation with Bill Dettmer
Critical Chain Project Management (CCPM) is a project management approach developed in the late 90s that aims to finish your projects faster. This video explains the basic principles of Critical Chain project management through an Engineering to Order (ETO) project. However, Critical Chain Project Management can be applied to any projects: new product development, MRO, software development, ... How to build a Critical Chain ...
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Many projects fail due to unrealistic promises, multitasking overload, and poor workflow management. Unrealistic deadlines lead to delays, excessive task switching reduces efficiency, and project congestion slows progress. To address these issues, we propose a three-level control system. - Portfolio management ensures the system is not overwhelmed with too many projects. - Critical Chain Project Management eliminates excessive safety margins by using a shared buffer, improving predictability. - Execution management uses Kanban and Agile techniques ...
Many projects fail due to unrealistic promises, multitasking overload, and poor workflow management. Unrealistic deadlines lead to delays, excessive task switching reduces efficiency, and project congestion slows progress. To address these issues, we propose a three-level control system. - Portfolio management ensures the system is not overwhelmed with too many projects. - Critical Chain Project Management eliminates excessive safety margins by using a shared buffer, improving predictability. - Execution management uses Kanban and Agile techniques ...
In this video, Philip Marris presents the different components developed by Eliyahu Goldratt.
Eliyahu Goldratt is best known for his novel The Goal, explaining the basics of the Theory of Constraints (TOC) applied to operations. However, his work covers a lot of other topics. Some of them are related to constraints and bottlenecks in several fields of expertise. Eliyahu Goldratt also wanted to "teach the World to think", this is also known as the Logical Thinking Process. As this last part does not deal with constraints, Philip Marris separates the "Theory of Constraints" from "Logical Thinking", both of them being part of "Goldrattism".
A series of short videos about the Theory Of Constraints (Constraint Management) applied to Information Technology. What is different when you apply the ideas of TOC to I.T.? What kind of constraints will you find? What relationship with Agile approaches? What about hardware ? Software ? Networks ? Architecture ? Technical debt & legacy systems ? Etc. Expert John Ricketts, author of 2 best-selling books on the subject is interviewed by Philip Marris.
I am often asked to tell my story of how I increased the performance of a 1,000 person factory in only 15 minutes. The factory was located in the middle of Mexico. It produced alternators for the automobile industry. It was a major supplier not only of the USA but also the rest of the continent. ...
Test your knowledge of The Theory of Constraints! Do you know the basics of the approach first described in the bestselling the novel "The Goal" by Eliyahu Goldratt? Take the test! 10 questions. With fully explained answers.
This presentation explores the question: What is the goal of government? This is part of an initiative to translate the Theory of Constraints into concepts that resonate within government settings worldwide. Using TOC tools—such as evaporating clouds and goal trees—this session builds a picture of the critical success factors and necessary conditions required for a government to truly serve its people. The authors showcase how TOC problem-solving techniques and conflict resolution tools can offer synthesized values and actionable solutions to mitigate today’s political polarization. Presented by Alfredo Mycue, Micheal Giles & Guido Bacharach
Philip Marris delivers a "Crash Course on the Theory of Constraints". The manufacturing analogy makes it easier for beginners to grasp the notions of bottleneck, buffer protection, Throughput... before transposing it to Project Management.
TOC in Production Online Course extract: The 5 Focusing Steps. A Marris Consulting online service.
This course, that we launched one year ago, has been a great success. We continue to add to it continuously by enriching the appendices with more and more recent examples drawn from our unique experience of implementing the Theory Of Constraints in over 350 organisations throughout the world.
We have worked in: cars, bicycles, rockets, planes, trains, buses, medical devices, software development, missiles, chemicals, insurance, oil & gas, batteries, airlines, food & beverages, Swiss watches, auto OEMs, cardboard, aluminum, pharmaceuticals, steel, recycling, dog food, armament, tax services, public transport, e-commerce, industrial equipment, aeronautical MRO, nuclear industry, vacuum pumps, ERP editors and implementors, glass production, ball bearings, air conditioning, global logistics, semiconductors, bank note production, railway MRO, satellites, fast food, mining, armed forces, luxury goods, farming equipment, lampposts, luxury hotels …
Philip Marris curates 5 different permanent news websites: 1) TLS - TOC + Lean + Six Sigma 2) (This one) Theory of Constraints 3) Critical Chain Project Management 4) Théorie des Contraintes (in French) 5) Chaîne Critique (in French)
An online e-Learning course by Bill Dettmer to teach the Logical Thinking Process is being on Monday 12th September 2022. It aims at answering these four fundamental questions to address your systemic problem: - What is expected? - What to change? - What to change to? - How to cause the change? To do so, the methodology - which is part of the Theory Of Constraints - suggests a cycle that includes the building of five logic trees which are interdependent: the Goal Tree, the Current Reality Tree, the Evaporating Cloud, the Future Reality Tree and the Prerequisite Tree.
Practical demonstration of how the Theory of Constraints (TOC) can help you to improve your business. Three identical bottles of water flowing at different rates. The challenge is to maximize the flow through your bottleneck and to do it in a spirit of calmness. The Oiled Wheels approach gives you both simultaneously.
This is the original video by Arrie van Niekerk R.I.P. There are unfortunately now lots of illegal copies of this great video.
The VAT factory types are the Theory Of Constraints’ powerful classification system of the different kinds of industrial manufacturing systems, they determine how plants should be analyzed and how they should be managed. The letters represent visually the Bill Of Materials but where the flow is from bottom to top (the opposite of most representations of flow). The V-Plant has very few different kinds of raw materials compared to the wide range of finished goods that it produces. These are often continuous or semi-continuous process industries. For example, in a steel plant, [...] The second type is the A-Plant. It is [...]
This video is an extract of the course “Theory Of Constraints in production” by Philip Marris, the founder of Marris Consulting.
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