iBB

The irreversible progressive nature of degenerative osteochondral defects, affecting both articular cartilage and the subchondral bone, is a leading cause for joint disease and disability among adults, resulting in severe limitations for people to perform daily activities and represents a heavy economic burden for society. Current treatments do no provide adequate long-term solutions and innovative tissue engineering strategies are regarded as a promising alternative to improve clinical outcomes. A key aspect that needs to be considered is the integration between native tissue and the tissue engineered construct. In this recent article resulting from a collaboration between researchers from iBB and CDRSP-Politécnico de Leiria, published in the Journal Polymers, a new approach to design and manufacture curved scaffolds to mimic osteochondral tissue geometry was presented. The curvature of the sphere was proposed as a template and a procedure was developed for an automated design of scaffolds with explicitly defined curvatures. Fused filament fabrication (3D-Printing) was used for scaffolds’ manufacturing. A Shape fidelity analysis implemented through micro-CT and SEM imaging validated the maximum curvature printability limit predicted from CAD modeling and confirmed the suitability of fused filament fabrication to manufacture curvature-featuring scaffolds. Additionally, a mechanical analysis was conducted with printed scaffolds and through finite element analysis to determine scaffold mechanical properties and identify the regions more susceptible to higher loads.