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[AVAILABLE OnDemand] Don Clark challenges the audience to stretch their imagination to see what a modern DCS can really do for their plant – beyond just controlling their process. He explains that until recently, the purpose of control systems has been to improve process efficiencies while in the future it will focus on improving business performance. And the Future is now!
Some process manufacturers, attending one of our cyber security seminars, were convinced that their old systems were too old and too isolated from the Internet to get hacked.
What happens to critical data, control logic, and graphics after a DCS migration? Once users are confident that they can migrate to a new control system while preserving their legacy hardware infrastructure, their concerns switch quickly to their code, their control logic and the graphics. These are the crown jewels for most companies and they want to be sure all are still floating when the old DCS goes down.
Q&A: HART protocol in I/O replacement migration strategies – how does this play out? HART is fast becoming the factory retrofit standard of choice...
If your DCS ain’t broke, don’t fix it … , or so the conventional wisdom might go. But that attitude could end up costing your company a lot of money or cause you to miss out on opportunities you never even knew you had.
From what I’ve seen migration projects are often very high risk. What type of risk mitigation advice can you offer?
Question: We have a small specialty chemical plant that we are running with an old Moore APACs system. We are having a hard time finding the spare parts to keep it up and running.... Answer:..
It's all about your DCS platform! If your current DCS is not meeting all your business needs and you're thinking about upgrading your platform, check out this taylored webinar series of presentations on DCS modernization for compnaies using: ABB Bailey Infi 90/net 90, Honeywell TDC 3000 & 2000, Siemens Moore APACS, Westinghouse WDPF, Fisher Provox, ABB Taylor MOD 300, and the Foxboro 100 Series.
Control system features and functionality are critical, but how big a part does service play? One chemical plant learned that value.
If a company's knowledge is a valuable asset, how do you keep it from eroding? Can it be protected during critical times such as control system upgrades and migrations?
We recently received a technical question from a Moore APACS user and we thought other users might be interested in the answer.
Get your questions answered by someone who has helped 100's of companies migrate their DCS.
Distributed Control System (DCS) in Power Plant. Usage of Single Computer for control of all the process variables of plant would result in the loss of control action in the plant if failure occurs to the master single computer.
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Recently, Juggler Michael Davis performing on late night television held up one of the axes he was about to juggle and joked: “This is the ax that George Washington used to chop the cherry tree.
Wouldn’t it be great if you could just upgrade your control system like that – component by component, to keep it continuously up to date? Would that avoid the cost and pain of going through a full system migration? Trust me, we know it would. We’ve been doing it like that for nearly 20 years.
Leading UK energy supplier, SSE needed to address the obsolescence of its existing DCS and to provide an expandable solution to extend the working life of its Keadby power station.
If I upgrade to a different vendor’s DCS without replacing everything (i.e. keeping field wiring, cabinets, terminations, etc., ) who supports the original infrastructure?
During the recent “MY DCS Upgrade webinar series, we asked the attendees what was keeping them from migrating their DCSs: the two main obstacles mentioned were: 1. Risk of downtime, and 2. Budget justification to management.
I/O replacements can be among the most challenging (and perhaps feared) of upgrades, and, if necessary, may be accomplished by replacing I/O modules, leaving wiring intact...
Question: We are running a pulp operation with an old Fisher Provox. We are looking for an upgrade before the whole mill shuts down. I have read that some vendors offer a migration path that involves keeping much of the legacy equipment in place. Answer:....
Question: We’ve had the same control system vendor for over two decades. But now we are not so sure about their offered/recommended upgrade path that will essentially require a rip-out and replace. But I'm also worried about the risk of changing vendors... Answer: ...
Control's editor in chief Walt Boyes moderates this on-line session with ARC Advisory Group's Research Director Larry O'Brien: Is it time to update your legacy control system? Rest assured, modernizing your plant doesn't have to be a high-cost or high-risk operation. Knowing your options, choosing the right partner and platform for your business, and careful planning and execution can help you avoid these penalties.
At a recent control system supplier’s user group, the presenter laying out the technology roadmap said that the company is designing its systems for at least a 30-year lifespan. Is that possible, and is it a good idea?
Press Release: Fisher Provox users can now use plug-in migration solution to migrate to latest Foxboro I/A Series system, taking advantage of HART field communications functionality.
the information contained inside the white paper will help you select the best option for replacing your legacy process automation system. [NOTE: registration required]
Expecting a shift from product to service. “In the coming years, the emphasis on the IA product portfolio is likely to diminish,” says Sundaram. “In contrast, the need for globalised service support, coupled with cost factors, is expected to gain significant momentum." “Frost & Sullivan’s vision of the factory of the future is catalysed by five mega trends – cyber security, mobile and wireless technology, enterprise ecosystem, cloud computing and sustainability,” says Sundaram. “These mega trends will influence all aspects of an industrial enterprise.” “A high-end factory will also involve collaborative manufacturing promoting operational excellence and aiding sustainability.”
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