A simple, inexpensive spray method that deposits a graphene film can heal manufacturing defects and produce a high quality graphene layer on a range of substrates, report researchers at the University of Illinois at Chicago and Korea University — an alternative to the chemical vapor deposition process developed by MIT and the University of Michigan for creating large sheets of graphene, recently reported.
Graphene, a two-dimensional wonder-material composed of a single layer of carbon atoms, is strong, transparent, and an excellent conductor of electricity. It has potential in a wide range of applications, such as reinforcing and lending electrical properties to plastics; creating denser and faster integrated circuits; and building better touch screens.
However, there has been no easy way to scale up from microscopic to large-scale applications without introducing defects, says Alexander Yarin, UIC professor of mechanical and industrial engineering and co-principal investigator on the study.
“Yarin first turned to solving how to deposit graphene flakes to form a consistent layer without any clumps or spaces. He went to Sam S. Yoon, professor of mechanical engineering at Korea University and co-principal investigator on the study.
Yoon had been working with a unique kinetic spray deposition system that exploits the supersonic acceleration of droplets through a Laval nozzle. Although Yoon was working with different materials, Yarin believed his method might be used to deposit graphene flakes into a smooth layer.